Civil Engineering - Strength of Material- quick revision

Civil Engineering - Strength of Material- quick revision

Quick Revision
Strength of Material Civil engineering


Maximum principal stress theory (Rankine’s theory)

According to this theory, permanent set takes place under a state of complex stress, when the value of maximum principal stress is equal to that of yield point stress as found in a simple tensile test.
For design criterion, the maximum principal stress (σ1) must not exceed the working stress ‘σy’ for the material.
  • σ1,2 ≤ σy for no failure
  • σ1,2 ≤ σ/FOS for design
  • Note: For no shear failure τ ≤ 0.57 σy

Graphical representation

For brittle material, which do not fail by yielding but fail by brittle fracture, this theory gives satisfactory result.
The graph is always square even for different values of σ1 and σ2.





Maximum principal strain theory (ST. Venant’s theory)

According to this theory, a ductile material begins to yield when the maximum principal strain reaches the strain at which yielding occurs in simple tension.

  • ϵ1,2≤σy/E1 For no failure in uni – axial loading.
  • σ1/E−μσ2/E−μσ3/E≤σy/E For no failure in tri – axial loading.
  • σ1−μσ2−μσ3≤(σy/FOS)For design, Here, ϵ = Principal strain
  • σ1, σ2 and σ3 = Principal stresses   

Graphical Representation

This story over estimate the elastic strength of ductile material.



Maximum shear stress theory (Guest & Tresca’s Theory)

According to this theory, failure of specimen subjected to any combination of load when the maximum shearing stress at any point reaches the failure value equal to that developed at the yielding in an axial tensile or compressive test of the same material.

Graphical Representation

  • τmax  ≤ σy/2 For no failure
  • σ1−σ2 ≤ (σy/FOS)) For design
σ1 and σ2 are maximum and minimum principal stress respectively.
Here, τmax = Maximum shear stress
σy = permissible stress

This theory gives satisfactory result for ductile material.



Maximum strain energy theory (Haigh’s theory)

According to this theory, a body complex stress fails when the total strain energy at elastic limit in simple tension.

Graphical Representation.

  • {σ1^2+σ2^2+σ3^2−2μ(σ1σ2+σ2σ3+σ3σ1)}≤σy^2 for no failure
  • {σ1^2+σ2^2+σ3^−2μ(σ1σ2+σ2σ3+σ3σ1)}≤(σy/FOS)^2for design



This theory does not apply to brittle material for which elastic limit stress in tension and in compression are quite different.



Maximum shear strain energy / Distortion energy theory / Mises – Henky theory.

It states that inelastic action at any point in body, under any combination of stress begging, when the strain energy of distortion per unit volume absorbed at the point is equal to the strain energy of distortion absorbed per unit volume at any point in a bar stressed to the elastic limit under the state of uniaxial stress as occurs in a simple tension / compression test.
  • 1/2[(σ1−σ2)^2+(σ2−σ3)^2+(σ3−σ1)^2]≤σy^2 for no failure
  • 1/2[(σ1−σ2)^2+(σ2−σ3)^2+(σ3−σ1)^2]≤(σy/FOS)^2 For design





It gives very good result in ductile material.  
It cannot be applied for material under hydrostatic pressure.
All theories will give same results if loading is uniaxial​




The Strain Energy of Distortion or Distortion energy per unit volume is given by:


Distortion energy per unit volume = (Total Strain energy) - (Energy of dilation)

Total Strain energy is given by

U=12E{σ21+σ22+σ232μ(σ1σ2+σ2σ3+σ3σ1)}


Energy of dilation:

Uv=(12μ)6E×(σ1+σ2+σ3)23

Distortion energy per unit volume = (Total Strain energy) - (Energy of dilation) = Ud 
+ μ6E[(σ1σ2)2+(σ2σ3)2+(σ3σ1)2


In simple tension test:


Maximum distortion energy theory (Von mises theory)

According to this theory, the failure or yielding occurs at a point in a member when the distortion strain energy per unit volume reaches the limiting distortion energy (i.e. distortion energy at yield point) per unit volume as determined from a simple tension test.
von misses stress under triaxial condition is given by:

σvm=12{(σ1σ2)2+(σ2σ3)2+(σ3σ1)2}

Now if we compare von misses stress and distortion energy per unit volume equation then,

Ud =1 + μ3E×σvm2

Ud ∝ σ2vm

σvm ∝  


The von Mises stress at a point in a body subjected to forces is proportional to the square root of the distortional strain energy per unit volume.


A material may fail if

According to theories of failure, a material may fail for any of the following conditions and it depends upon the inherent properties of the material.

a) Maximum principal stress theory (Rankine’s Theory):
If the maximum principal stress (σ1) exceeds direct stress (σ).

b) Maximum principal strain theory (St. Venant’s Theory):
If the maximum principal strain (ε1) exceeds maximum strain (σ/E).

c) Maximum shear stress theory (Guest & Tresca’s Theory):
If maximum shear stress (τmax) exceeds half of direct stress (σ/2).





Theories of failure

Other Name

 Shape

Maximum Principal Stress Theory

RANKINE’S THEORY

 Square

Maximum Principal Strain Theory

St. VENANT’S THEORY

 Rhombus

Total Strain Energy Theory

HAIGH’S THEORY

 Ellipse
Maximum Shear Stress TheoryGUEST AND TRESCA’S THEORYHexagon
Maximum Distortion Energy Theory VON MISES AND HENCKY’S THEORY Ellipse




Following are the assumptions made in the theory of Simple Bending:

  • The material of the beam is homogenous and isotropic.
  • The beam is initially straight, and all the longitudinal fibres bend in circular arcs with a common centre of curvature.
  • Members have symmetric cross-sections and are subjected to bending in the plane of symmetry.
  • The beam is subjected to pure bending and the effect of shear is neglected.
  • Plane sections through a beam, taken normal to the axis of the beam remain plane after the beam is subjected to bending.
  • The radius of curvature is large as compared to the dimensions of the beam.
  • Was the solution helpful?

To obtain beams of uniform strength the sections of the beam may be varied by 

  • keeping the width constant throughout and varying the depth, 
  • keeping the depth constant throughout the length and varying the width, 
  • by varying the width and depth in a suitable way and 
  • a circular beam of uniform strength can be made by varying diameter in such a way that M/Z is a constant. 

Equation of pure bending:

Pure bending or bending is that in which bending moment M is constant along the length i.e. dM/dx=0, or shear force is zero.

Its empirical relationship is given by –

M/I=σ/y=E/R

where, M = Bending moment, I = MOI of cross-section about the neutral axis (NA), E = Young’s Modulus of Elasticity, σ = Bending stress at a distance y from NA 
  • When a beam is suitably designed such that the extreme fibres are loaded to the maximum permissible stress σ max by varying the Cross-section it will be known as a beam of uniform strength.

Section Modulus (Z):

  • The ratio of Moment of Inertia I of beam cross-section about NA to the distance of extreme fibre ymax from the neutral axis is known as section modulus.
  • It also represents the strength of the section. It is given by
  • Z=I/ymax
  • σ=M/Z
  • For pure bending, when M = Constant
  •   σ=M/Z = Constant

Different assumptions made in torsion theory are as follows:

  • Shaft must be straight and should have uniform cross-section.
  • The shear stress induced in shaft should not exceed the elastic limit.
  • Twist along the shaft is uniform.
  • Twisting has no effect on circularity of shaft.

Deflection 







Elasticity

  • It is the property of a material to regain its original shape after deformation when the external forces are removed.

Plasticity

  • It is the property of a material that retains the deformation produced under load permanently. 
  • Thus, it is a property of material which allows it to deform without fracture

Ductility

  • The property of the material that allows it to be drawn into wires or elongated before failure is known as ductility.

Malleability 

  • The property of a material to deform under compression.
  • The metals having malleable property can be rolled or beaten into sheets.
  • An example is aluminium foil.

Toughness

  • The ability of the material to withstand stress (resist fracture due to high impact loads) without fracture is known as toughness.
  • It is defined as the ability to absorb energy in the plastic state.


Stone Building Material Civil Engineering

Stone Building Material Civil Engineering

 Stone
Building Material Civil Engineering


A good building stone has the following properties:

  • Percentage of wear in the attrition test should not be more than 3
  • Specific gravity should be at least 2.7
  • Coefficient of hardness should be greater than 17
  • Percentage of water absorption by weight of stone should be less than 5
  • Toughness index should not be less than 13
  • Crushing strength should be greater than 100 N/mm2

Test on stone

Building stones are available in large quantities in various parts of the country and to choose and utilize them for their satisfactory performance, it is necessary to test the stone for its strength properties, durability and quality.

Durability Test

The durability (soundness) test is performed to find out the capacity of stone to resist disintegration and decomposition.

Some of the tests to check the durability of stone are as follows.

1. Smith's Test

Break off the freshly quarried stone chippings to about the size of a rupee coin and put them in a glass of clean water, one-third full.
If the water becomes slightly cloudy, the stone is good and durable.
If the water becomes dirty, it indicates that the stone contains too much of earthy and mineral matter.

2. Brard's Test - for frost resistance

Few small pieces of freshly quarried stone are immersed in a boiling solution of sulphate of soda (Glauber’s salt) and are weighed.
These are then removed and kept suspended for few days and weighed again.
The loss in weight indicates the probable effect of frost.

3. Acid Test - to check weather resistance

It confirms the power of stones to withstand atmospheric conditions.
100 g of stone chips are kept in a 5 percent solution of H2SO4 or HCI for 3 days.
Then the chips are taken out and dried.
The sharp and firm corners and edges are indications of sound stone.

4. Crystallization Test (IS 1126)

Three test pieces of 50 mm diameter and 50 mm height are dried for 24 hours and are weighed (W1).
The specimens are suspended in 14 percent sodium sulphate solution (density 1.055 kg/m3) for 16 to 18 hours at room temperature (20° to 30°C).
The specimens are then taken out of the solution and kept in air for 4 hours.
They are then oven-dried at a temperature of 105° ± 5°C for 24 hours and then cooled at room temperature.
This process is repeated for 30 cycles.
The specimens are weighed (W2) and the difference in weight is found.
This test is repeated thirty times and the loss in weight after every five cycles is obtained.
The change in weight indicates the degree of decay of stone.
Durability should be expressed in percentage as the change in the weight. The average of three test results should be reported as durability value.
Change in weight = (W1 - W2) / W1
where W1 is the original weight of the specimen and W2 is the weight of the specimen after 30 cycles of the test.


Hardness test

Hardness is measured by scratching the mineral with series of substances of known variation in hardness using Mohs scale.
In general, Mohs invented a scale of hardness based on how one mineral scratched another. The Mohs’ scale is a not a linear scale. Instead it ranks gems on a relative scale based on their scratch hardness.

Hardness Number for different minerals based on Mohs scale are:


Mineral Scale Number


Talc                 1
Gypsum          2
Calcite            3
Fluorite           4
Apatite            5
Feldspar          6
Quartz             7
Topaz              8
Corundum       9
Diamond        10




Types of rock

Sedimentary Rocks ⇒ 

  • Rocks formed by accumulation, compaction, and consolidation of sediments are sedimentary rocks. It is also known as secondary rocks.

Examples:

  •  Breccia, Limestone, Sandstone, Shale

Metamorphic Rocks ⇒

  •  Rocks formed due to metamorphism (process responsible for all the changes that take place in an original rock under the influence of changes in the surrounding, conditions of temperature and pressure) are known as metamorphic rocks.

Examples:

  •  Quartzite, Marble, Slate, Phyllite, Schist, Gneiss

Igneous Rock ⇒

 Rocks formed due to cooling or solidification of magma or lava is known as igneous rocks.
There are two types of igneous rocks:

Intrusive Igneous Rocks → 

  • These rocks are formed due to cooling/solidification of magma within the crust of a planet. It is also known as Plutonic Rock.

Examples: 

  • Dike, Sill, Granite, Laccolith, etc.

Extrusive Igneous Rocks →

  •  These rocks are formed due to cooling/solidification of magma at the crust’s surface. It cools faster than the intrusive one.

Examples:

  •  Basalts, Traps, Black Smokers, etc.



Quarrying is the process of removing the rock, sand, gravel or other minerals from the ground in order to use them to produce materials for construction or other uses.

Natural bed of stone is the plane along which stone can easily be split. It thus indicates the plane or bed on which the sedimentary stone was originally deposited.

Dressing of Stone is the working of quarried stone into the shape and size required for use. This can be necessary as stones obtained from quarrying generally do not have the exact required dimensions or finish.

Seasoning of stone means to expose the stone in the open air for a period of 6 to 12 months. It removes quarry sap and makes the stone-hard and compact.










Quick Revision of Cement - Civil Engineering Study vk

Quick Revision of Cement - Civil Engineering Study vk

Cement, Mortar and Concrete

Building material Civil engineering

People Also read


 

TOC
  • a.Admixture, if used in concrete, shall comply with, IS 9103:1999
  • b.An admixture is a material other than water, aggregates, or cement that is used as an ingredient of concrete or mortar to control setting and early hardening, workability, or to provide additional qualities to concrete.
  • For detail knowledge of Admixtures - Click here

Plasticizer

  • Plasticizers are a mixture of organic and inorganic substance which permits the reduction in W/C ratio at the same workability or ensure higher workability at the same W/C ratio.

Example:

  • lignosulphate, polyglycol ester, carbohydrates, hydroxylated carboxylic acid

superplasticizer

  • superplasticizer is the same as that of plasticizer in terms of their action but in chemical reaction they are different

Example:

  • modified lignosulphonate, sulphonated malanie formaldehyde ( SMF ), sulphonated napthalene formaldehyde


Retarders

  • Retarders are the admixture that slows down the chemical reaction of hydration so that concentration can remain plastic and workable for more duration in comparison to the concentration in which retarders not added.

Example:

  • calcium sulphate, tartaric acid, starch, sugar cellulose.


Accelerators

  • These are the admixture which increase the rate of gain of development of strength in concrete.

Example:

  • calcium chloride, silicates, flousilicate etc.


Air-entraining admixture

  • These are the type of admixtures that entrapped million of an air bubble in between the voids of the aggregate, which act as the flexible wall bearing that slips pass over each other thereby modified the properties of concrete with respect to workability, frost action, segregation, bleeding.

Example:

  • Natural wood resin, plant and animal fatty oil, stearic acid, oleic acid, hydrogen peroxide, aluminium powder


TOC
  • The setting and hardening of cement after addition of water is due to hydration of some of the constituent compounds of cement such as Tricalcium aluminate, Tricalcium silicate, Di-calcium silicate, and Tetra calcium alumino-ferrite.
  • These compounds are known as Bogue’s Compounds.
  • Major compounds of cement clinker (also known as Bogues compounds)

Bogues compounds and its Properties

Tetra-calcium alumino-ferrite(C4AF): FELITE: 10%

  • Formed within 24 hours of the addition of water.
  • The High heat of hydration in initial periods.
  • This is called as Felite.
  • The heat of hydration is 420 J/gm.
  • It has the poorest cementing value but it responsible for long term gain of strength of the cement.
  • Note: The rate of hydration is highest for C4AF


Tricalcium aluminates(C3A): CELITE: 12%

  • Formed in 24 hours of the addition of water.
  • Max. evolution of heat of hydration.
  • Reduce the setting time of cement.
  • Celite is the quickest one to react when the water is added to the cement.
  • It is responsible for the flash setting.
  • The increase of this content will help in the manufacture of Quick Setting Cement.
  • The heat of hydration is 865 J/gm.
  • The heat of hydration is highest for C3A.
  • Celite is the quickest one to react when the water is added to the cement.
  • It is responsible for the flash setting.
  • It provides weak resistance against sulphate attack and contribution to the development of strength.


Di-calcium silicate(C2S): BLITE: 45%

  • Last compound formed during the hydration of cement
  • Responsible for progressive later stage strength
  • The Proportion of this increase in hydraulic structures, bridges, etc.
  • This compound will undergo reaction slowly.
  • It is responsible for the progressive strength of concrete.
  • This is also called as Belite.
  • The heat of hydration is 260 J/gm.
  • This compound will undergo reaction slowly
  • A higher percentage of C2S results in slow hardening, less heat of hydration, and great resistance to chemical attack.


Tri-calcium silicate(C3S): ALITE: 50%

  • Formed within a week.
  • Responsible for initial strength of cement.
  • Contribute about 50-60% in cement.
  • This is also called as Alite.
  • This is also responsible for the initial set and early strength of the concrete.
  • The cement that has more C3S content is good for cold weather concreting.
  • The heat of hydration is 500 J/gm.
  • It undergoes hydration within one week.
  • It has the best cementitious property among all the other Bogue's Compounds.
  • Tricalcium Silicate (C3S) hardens rapidly
  • The cement that has more C3S content is good for cold weather concreting.


Chemical NameFormulaNotationPercentage

Tricalcium Silicate

3CaO, SiO2 C3S 30-50

Dicalcium Silicate

2CaO, SiO2 C2S 20-45

Tricalcium Aluminate

3CaO, Al2O3 C3A 8-12

Tetra-calcium Alumino-ferrite

4CaO, Al2O3, Fe2O3 C4AF 6-10

Note

  • The decreasing order of rate of hydration of Portland cement compounds is
  • C4 AF > C3 A > C3 S > C2 S.
  • Decreasing order of heat of hydration of Portland cement is
  • C3 A > C3 S > C4 AF > C2S




TOC
Following are parameters and properties of cement:
  • 1. Bulk density of cement = 1440 kg/m3
  • 2. Specific gravity of cement = 3.15
  • 3. Weight of one bag of cement = 50 kg
  • 4. Volume of cement bag = 50/1440 = 0.035 m3
  • 5. Number of cement bags in 1 m3 = 30 approx.
  • 6. Volume of dry mortar is 30% more than volume of wet mortar.
  • ∴ Volume of dry mortar = 1.3 × volume of wet mortar

Cement



TOC

Cement can be defined as the bonding material having cohesive & adhesive properties which makes it capable to unite the different construction materials and form the compacted assembly. Ordinary/Normal Portland cement is one of the most widely used types of Portland Cement. The name Portland cement was given by Joseph Aspdin in 1824 due to its similarity in color and its quality when it hardens like Portland stone. Portland stone is white grey limestone on the island of Portland, Dorset.

Low heat Portland cement:

  • Low C3S and C3A and more contents of C2S
  • It is use in mass concrete work
  • Rate of development of strength is low but ultimate strength is same

Super Sulphated Portland cement :

  • 80–85% Granulated slag + 10– 15% calcium sulphate + 5% Portland cement clinker.
  • It is resistant to chemical attacks particularly to sulphate & highly resistant to sea water
  • It should not be used with any admixture
 

Portland Slag cement:

  • The mixture of portland cement,granulated blast furnace slag & Gypsum
  • High Sulphate resistance & it is Used in mass concreting work

Quick setting cement:

  • Fine grounded OPC with reduced Gypsum content & small amount of aluminium sulphate.
  • Initial Setting Time (IST) = 5 minutes & Final Setting Time (FST) = 30 minutes
  • Used in under water concreting.

White and Coloured Portland cement (IS: 8042) :

  • From Pure white chalk, china clay & Iron Oxide should not bemore than 1%.
  • These are used for making Terrazzo flooring, ornamental works & casting stones.
  • Hunter scale is use for checking the whiteness of cements
  • 5–10% Colouring pigment before grinding



TOC
  • This cement is produced by inter grinding the cement clinkers with 10 - 15 % of pozzolanic material.
  • Pozzolanic material is essentially a siliceous compound that is itself does not possess any binding property, but when finely grinded reacts with lime released during the hydration of cement and results in the formation of a compound possessing binding property.

Effects of pozzolana in ordinary Portland cement

  • Higher water tightness
  • Low heat of hydration
  • Reduces the cost
  • Higher resistance against chemical attacks (Chloride & Sulphate)
  • Higher resistance against volume change
  • A slower rate of gain of strength
  • Increases shrinkage
  • Reduces permeability
  • Reduces bleeding




TOC
  • It is obtained by grinding 10% more than the OPC for greater Fineness.
  • The difference of rapid hardening cement to that of ordinary Portland cement is the quantity of Limestone (tri-calcium silicate) used as raw material, which gives the high early strength to the cement.
  • It attains early strength due to larger proportion of lime grounded finer than normal cement.

Properties of Rapid Hardening Cement:

  • 1. It gains strength faster than OPC. In 3 days it develops 7 days strength of OPC with same water cement ratio.
  • 2. Its initial setting times is 30 mins and final setting time is 600 mins which is same as OPC.
  • 3. It emits more heat during setting, therefore this cement is unsuitable for mass concreting.
  • 4. This cement is lighter and costlier than OPC. Its short curing period makes it economical.
  • 5. This cement should be stored in a dry place, or else its quality deteriorates due to premature carbonation and hydration.

LIST OF IS:CODES RELATED TO CIVIL ENGINEERING STUDY AND CEMENT


TOC

Type of test                           water content

Initial and Final Setting Time     0.85p
Compressive Strength                 p/4 + 3 


Tensile Strength                         p/5 + 2.5 


Soundness Test                             0.78p


 Note Where p = Standard consistency



TOC
  • Autoclave test is used to determine unsoundness due to magnesia.
  • Vicat apparatus is used to determine the consistency of cement.
  • Le Chatelier's flask is used to determine the specific gravity of cement.
  • Le Chatelier's apparatus is used to determine the unsoundness due to lime.
  • Sieve test and Blainis air permeability apparatus is used to determine the fineness of the cement.
  • Low heat cement sets slower than OPC.
  • Final setting time does not decide the strength of cement.
  • Initial setting time of Portland PozzoIlona is 30 minutes.
  • Air-induced setting is observed when stored under damp conditions.
  • Calcium sulphate (CaSO4): this ingredient is in the form of gypsum and its function is to increase the initial setting time of cement.




TOC
  • IT is a special cement, manufactured by mixing of bauxite (Aluminum ore) and lime (Limestone) at a certain temperature.
  • The setting time of high alumina cement is greatly affected by the addition of plaster of Paris, lime, Portland cement, and organic matter. Thus, no additives should be used.
  • High alumina cement is very reactive and has very high compressive strength.
  • As per IS Code: 6452:1989, the maximum initial and final setting time for high alumina cement is same as ordinary cement.
  • Due to the property of the cement, in actual the alumina cement has higher initial setting time but lower final setting time as compared to ordinary cement.




TOC
  • In this type of mortar, lime is used as binding material.
  • The lime may be fat lime or hydraulic lime.
  • The fat lime shrinks to a great extent and hence it requires about 2 to 3 times its volume of sand. The lime should be slaked before use. This mortar is unsuitable for water logged areas or in damp situations.
  • For hydraulic lime, the proportions of lime to sand by volume is about 1:2 or so. This mortar should be consumed within one hour after mixing. It possesses more strength and can be used in damp situations.
  • The lime mortar has high plasticity and it can be placed easily.
  • It possesses good cohesiveness with other surfaces and shrinks very little.
  • So, lime mortar gives a fairly strong surface finish.
  • It is sufficiently durable, but it hardens slowly.
  • It is generally used for lightly loaded above-ground parts of buildings.
  • Also known as Gauged mortar.
  • It is made from cement and lime.
  • The advantages of lime-cement mortar are increased Water retentivity, workability, bonding properties and frost resistance.
  • This mortar gives good and smooth plaster finish and is used in buildings.

Mix proportions are given below-

Location Ratio (by volume) (Cement : Lime : Sand)

Outside walls 1 : 1 : 6 to 1 : 2 : 9
Inside walls 1 : 2 : 9 to 1 : 3 : 12

Note:-
  • Since presence of lime increases the water retentivity in cement. This presence of water reduces the shrinkage of cement upon drying.





TOC
  • The term mortar is used to indicate a paste prepared by adding the required quantity of water to a mixture of binding material like cement or lime and fine aggregate like sand.

Types of mortar depending on binding material are:

  • 1. Lime mortar
  • 2. Cement mortar
  • 3. Gauged mortar
  • 4. Surkhi mortar
  • 5. Gypsum mortar

The requirement of a mortar before it has set:

  • It should remain usable for 2 hrs after mixing
  • It should be sufficiently cohesive to stay on a trowel.
  • It should be sufficiently workable to spread easily.





TOC
  • It should be strong enough to carry the loads that are applied to it by the masonry units.
  • It should be capable of resisting the penetration of rainwater.
  • It should be capable of resisting the penetration of rainwater.
  • It should not affect the durability of the materials with which it comes into contact.
  • The joints formed by mortar should not develop cracks and they should be able to maintain their appearance for a sufficiently long period

Note:

  • The lime mortar should be consumed within 36 hours after its preparation and it should be kept wet or damp.
  • The cement mortar should be consumed within 30 minutes after adding water and for this reason, it is advisable to prepare cement mortar of one bag of cement at a time.
  • The gauged mortar or composite mortar should be used within 2 hours of the addition of cement.






TOC
  • Polymer concrete is a composite material in which the aggregate is bound together in a matrix with a polymer binder. The composites do not contain a hydrated cement phase, although Portland cement can be used as an aggregate or filler.The impregnation of monomer and subsequent polymerisation greatly improves some properties of the concrete.

Properties:

  • a.High tensile, flexural, and compressive strengths
  • b.Resistance to oil, grease, abrasion and good adhesion to most surfaces
  • c.Good long-term durability with respect to cycles of freezing and thawing
  • d.Low permeability to water and aggressive solutions
  • e.Light weight.

Applications:

  • a.Most suitable for sewage disposal works because of its high sulphate and acid resistance properties.
  • b.In the production of prefabricated elements and prestressed concrete.
  • c.In ferro-cement products and marine works.
  • d.In nuclear power plants and industrial applications.





TOC
  • *Strength of concrete is generally tested after 28 days as concrete cube strength because concrete gains strength with time after casting. It takes much time for concrete to gain 100 % strength and the time for the same is still unknown. The rate of gain of concrete compressive strength is higher during the first 28 days of casting and then it slows down.

The below table shows the concrete compressive strength with age:

Age Strength (Percent)

  • 1 day 16 %
  • 3 days 40 %
  • 7 days 65 %
  • 14 days 90 %
  • 28 days 99 %







TOC
  • As per IS 456:2000, cl. 15.2.2, The minimum numbers of samples required for testing depending upon the quantity of concrete in the work is given below –

No of concrete sample
Quantity of concrete
in the work, m3
Number of samples
1 – 5 1
6 – 15 2
16 – 30 3
31 – 50 4
51 and above 4 plus one addition sample
for each additional 50 m3







TOC
  • Durability is defined as the capability of concrete to resist weathering action, chemical attack and abrasion while maintaining its desired engineering properties.



TOC
  • i) Cement content and water-cement ratio of concrete
  • ii) Cover to embedded steel
  • iii) Shape and size of member
  • iv) The Environment
  • v) Type and Quality of constituent materials
LIST OF IS:CODES RELATED TO CEMENT IN CIVIL ENGINEERING

Cement content:

  • Mix must be designed to ensure cohesion and prevent segregation and bleeding. If cement is reduced, then at fixed w/c ratio the workability will be reduced leading to inadequate compaction. However, if water is added to improve workability, water / cement ratio increases and resulting in highly permeable material.

  • If excess cement content is used, problems like drying shrinkage, alkali-silica reaction may occur which finally effects the durability of concrete.

Curing:

  • It is very important to permit proper strength development aid moisture retention and to ensure hydration process occur completely.

Permeability:

  • It is considered the most important factor for durability. It can be noticed that higher permeability is usually caused by higher porosity. Therefore, a proper curing, sufficient cement, proper compaction and suitable concrete cover could provide a low permeability concrete.

Concrete

  • Concrete is a composite material that is a mixture of binding materials, coarse aggregate, fine aggregate, water, and admixtures.
  • Cement imparts adhesive and cohesive properties to the concrete and binds various ingredients into a compact mass.
  • Coarse aggregate occupies the bulk of the volume of concrete and contributes to its strength.
  • Fine aggregate act as a filler material and helps in improving the workability of concrete.
  • Water causes hydration of the cement.
  • Admixtures are the material that is added to the concrete to give it certain desired characteristics.





TOC

Definition

  • Ash produced in small dark flecks by the burning of powdered coal or other materials and carried into the air.

Properties

  • Fly ash is a pozzolanic material that is used as a replacement of cement.
  • It also acts as a replacement of sand, when the sand in concrete is replaced by 10% of fly ash the concrete strength increases and thus makes concrete economical. Although if fly ash is increased beyond 10% then the overall strength of concrete decreases.
  • Fly ash as a replacement of cement provides later strength to concrete.
  • Initially pozzolana does not have cementious property, but when it reacts with calcium hydroxide(generated by hydrating cement) it acts as a cementitious material. Thus the early age strength provided by pozzolanic material (fly ash) cement is very less.

Range

15% - 30%






TOC
Workability of Concrete based on Tests
Work
Description
Slump
(mm)
Compaction
Factor
Vee-Bee
time

Moist Earth

- - 40 to 25-20

Very Dry

- .70 20 to 15-10

Dry

0 - 25 .75 10 to 7 - 5

Plastic

25 - 50 .85 - 90 5 to 4 -3

Semi Fluid

75 - 100 .90 - .95 3 to 2-1

Fluid

100 - 150 .95 - 100 less than1
Slump Test
Degree of
Workability
Slump value
in mm

Very low

Less than 25

low

25-75

medium

50-100

high

75-100

very high'

100 – 150



Degree of workability

Slump mm

Compacting factor

Small apparatus

Large

apparatus

Very low compacting factor is suitable

-

0.78

0.80

Low

25 – 75

0.85

0.87

Medium

50 – 100

0.92

0.935

High

100 – 150

0.95

0.96

Very High

-

-

-








TOC
  • Ferroecement developed by P.L. Nervi, an Italian architect, and engineer, in 1940. It consists of closely spaced wire meshes which are impregnated with rich cement mortar mix.
  • The wire mesh is usually of 0.5 to 1.0 mm diameter wire at 5 mm to 10 mm spacing and cement mortar is of the cement-sand ratio of 1: 2 or 1: 3 with water/cement ratio of 0.4 to 0.45.
  • The ferrocement elements are usually of the order of 2 to 3 cm in thickness with 2 to 3 mm external cover to the reinforcement. The steel content varies between 300 kg to 500 kg per cubic meter of mortar.
  • The basic idea behind this material is that concrete can undergo large strains in the neighbourhood of the reinforcement and the magnitude of strains depends on the distribution and subdivision of reinforcement throughout the mass of concrete.
  • It is impervious in nature, has the capacity to resist shock and no formwork is required to gain initial strength.
  • The main advantages are the simplicity of its construction, a lesser dead weight of the elements due to their small thickness, its high tensile strength, fewer crack widths compared to conventional concrete, easy repairability, noncorrosive nature and easier mouldability to any required shape.






TOC
  • Surkhi is broken brick powder or burnt clay soil and used as a substitute for sand for concrete and mortar, and has almost the same function as of sand but it also imparts some strength and hydraulicity.

  • Surkhi is used as a substitute for sand for concrete and mortar, and has almost the same function as of sand but it also imparts some strength and hydraulicity. Surkhi is made by grinding to powder burnt bricks, brick-bats or burnt clay ; under-burnt or over-burnt bricks should not be used, nor bricks containing high proportion of sand. When clay is especially burnt for making into surkhi, an addition of 10 to 20 per cent of quick lime will improve its quality ; small clay balls are made for burning.

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Important Notes - Cement & Concrete

Important Notes - Cement & Concrete

 Important Notes

Building material Civil Engineering


Content on this page
  • About OPC, 
  • Standard IS code for RCC, 
  • Ultrasonic pulse velocity test for concrete, 
  • Slump test, 
  • Slump value, 
  • Steel and its content, 
  • Workability, 
  • Different Type of slump, 
  • Admixtures and its example, 
  • Water used in RCC, 
  • Plasticizer, 
  • Soundness test etc.



The approximate composition of iron oxide in ordinary Portland cement is about _____   0.5% to 6%

Oxide and its Percentage Content On Ordinary Portland cement

CaO                60 - 67

Si02                17 - 25

Al2O3                03 - 08

Fe2O3                0.5 - 6.0

MgO                0.1 - 4.0

Alkalies               0.4 - 1.3   (K2O, Na2O) alkalies

SO3                1.3 - 3.0



In India, concrete mix design for RCC is carried out using IS _______ code.     10262


The various Indian Standard code related to cement and concrete test, mix design, etc.

IS 10070 – 1982: Specification for machine for abrasion testing of coarse aggregates

IS 10079 – 1982: Specification for cylindrical metal measures for use in tests of aggregates and concrete

IS 10086 – 1982: Specification for moulds for use in tests of cement and concrete

IS 10262 – 2009: Guidelines for concrete mix proportioning

IS 10510 – 1983: Specification for vee-bee consistometer

IS 10850 – 1984: Specification for apparatus for measurement of water retaintivity of masonry cement

IS 10890 – 1984: Specification for planetary mixer used in tests of cement and pozzolana

IS 11262 – 1985: Specification for calorimeter for determination of heat of hydration of hydraulic cement



Ultrasonic pulse velocity test of concrete:

It is a non-destructive test. The ultrasonic pulse velocity method as described for green concrete can also be used to determine the strength of hardened concrete. The flaws, quality of concrete, reinforcement, moisture content, temperature of concrete materials etc. affect the pulse velocity and suitable adjustments should be made in evaluating the concrete strength. Ultrasonic pulse velocity test is not used to measure the strength of wet concrete.


Quality of concrete and pulse velocity:

General condition        Pulse velocity(m/sec)

Excellent    Above        5000

Good                             4000-5000

Questionable                3000-4000

Poor                              2000-3000



Workability:

The ease and homogeneity with which a freshly prepared concrete can be mixed, placed, compacted and finished are called workability.

For low workability concrete, the most suitable test is either Vee-bee Consistometer test or Compaction factor test.

As mentioned, its a complex property which involves many factors concerning the good workable concrete. To test the freshly mixed concrete workability, the following tests are usually performed on field and lab.


  • Slump test
  • Kelly ball test
  • K slump test
  • Vee bee consistometer test
  • Flow table test.
  • Compaction factor test


Important Points:

For highly workable concrete, the most suitable test is a flow table test.

For medium workable concrete, slump cone test is favourable.

J-Ring Test is conducted to check whether the given concrete sample is self-compacting concrete or not.

Slump test

A slump test is the simplest test to determine the workability of concrete, involves low cost and provides immediate results.

It is used to measure the consistency/plasticity of the concrete mix.

IS 456 has given the following values of slumps for different workability of concrete.


Slump Test
   Degree of   
    Workability    
         Slump value 
in mm

Very low

Less than 25

low

25-75

medium

50-100

high

75-100

very high'

100 – 150


It can be defined as the difference between the height of the concrete before removing slump cone (mould) and height of the concrete after removing of slump cone as measured during concrete slump test.
different types of slump

Different types of slump

Collapse slump: 

In this case, fresh concrete collapses completely. The mix is too wet or high workability mix, slump test isn’t appropriate for such mix.

Shear Slump: 

If one-half of the cone slides down in an inclined plane, it is called a shear slump. It is an indication of the lack of cohesion of the mix. Again perform the experiment to avoid a shear slump.

True Slump: 

Mix has high stiff consistency. In a true slump concrete just subsides shortly and more or less maintain the mould shape. This type of slump is most desirable.

Zero Slump:

 If concrete maintains the actual shape of the mould, it is called zero slumps which represent stiff, consistent and almost no workability.

Flow table test of concrete to test workability of concrete

Flow table test of concrete:

As the name suggests, in this test the workability of concrete is determined by examining the flowing property of concrete.

Flow table test of concrete also determines the Quality of Concrete concerning its consistency, cohesiveness and the proneness to segregation.
As there are two methods to find the flow value of concrete which one is outdated. Here we are explaining the new method of flow table test. This new flow table test is covered with BS 1881 part 105 of 1984 and DIN 1048 part I.


Apparatus of Flow Table Test:

Flow table made of metal having thickness 1.5mm and dimensions 750mmx 750mm, tamping rod made of hardwood, Scoop, Centimeter Scale, Metal Cone or mould (Lower Dia = 20cm, upper Dia = 13 cm, Height of Cone = 20cm). The middle portion of flow table is marked with a concentric circle of dia 200mm to place a metal cone on it. A lift handle
The more details about Flow table is depicted in the below image go through it if required.


Procedure of flow table test:

  • Prepare concrete as per mix design and place the flow table on a horizontal surface.
  • Clean the dust or other gritty material on Flow table and Sprinkle a hand of water on it.
  • Now place the metal cone at the middle portion of the flow table and stand on it.
  • Pour the freshly mixed concrete in the mould comprising two layers; each layer should be tamped with tamping rod for 25times. After tamping the last layer, the overflowed concrete on the cone is struck off using a trowel.
  • Slowly, lift the mould vertically up & let concrete stand on its own without any support.
  • The flow table is raised at the height of 12.5mm and dropped. The same is repeated for 15times in 15secs.
  • Measure the spread of concrete in Diameter using centimetre scale horizontally and vertically. The arithmetic mean of the two diameters shall be the measurement of flow in millimetres.

Formula for Flow value of concrete:


  • Flow value of concrete = (D1+D2)/2




Air entrained concrete 

        is made by mixing a small quantity of air entraining agent or by using air entraining cement.

These air entraining agents incorporate millions of non-coalescing air bubbles, which will act as flexible ball bearings and will modify the properties of plastic concrete.

Properties improved are:


Workability,
 segregation, 
bleeding 
and finishing quality of concrete.

Types of air entraining agents used in concrete are: 

Natural wood resins, 
Animal 
and vegetable fat oils 
etc.


Property of water used for making concrete:


a) As per IS 456:2000 Ph of water is > 6 and water used for mixing and curing shall be clean and free from injurious amounts of oils, acids, alkalies, salts, sugar, organic materials, or other substances that may be deleterious to concrete or steel.

b) Natural water or freshwater rarely contains more than 2000 ppm of dissolved solids and is generally suitable for making concrete.

c) Water contaminated with industrial wastes, but free of suspended solids is also suitable at low concentrations for making concrete.

d) Much larger contents of the impurities, in natural water can be tolerated except for the alkali carbonates and bicarbonates which may have significant effects even less than or equal to 2000 ppm.

e) Other inorganic impurities of possible industrial origin, that may be detrimental at moderate concentrations are sulfides, iodides, phosphates, arsenates, borates, and compounds of lead, zinc, copper, tin, and manganese are adversely affected.



Soundness Test:


The soundness of cement may be determined by two methods, namely Le-Chatelier method and autoclave method.

Expansion of cement is measured/computed by soundness test. Soundness means the ability to resist volume expansion and it is indication durability.

The unsoundness in cement is due to the presence of an excess of free lime than that could be combined with acidic oxide at the kiln.

The Le-Chatelier test detects unsoundness due to free Lime only. This method of testing does not indicate the presence and after effect of the excess of magnesia.

As per Indian Standard specification, if the content of magnesia is greater than 3% in cement then Autoclave Test is performed which is sensitive to both Lime and Magnesia.



For quality control of Portland cement, the test essentially done is


1) Le Chatelier Test: 

This test is used to measure the soundness of OPC due to lime. Lime & Magnesia are two primary compounds responsible for the soundness of cement.

2) Blaine Air Permeability:

 It is used to measure the fineness of the cement.

4) The Vicat Apparatus: 

It is used to measure setting time and consistency of concrete.

5) Tensile (Briquette) Testing Machine: 

It is used to measure the tensile strength of the concrete.



As per IS 1077:1992, clause 4.1:


The common burnt clay bricks shall be classified on the basis of average compressive strength. As per the code bricks are classified based on its designation from 35 to 3.5.

Where, Class designation 35 represents average compressive strength of 35 N/mm2.

Similarly, Class designation 10 represents average compressive strength of 10 N/mm2.



As per IS 1077: 1992, clause 7.3, 

The rating of efflorescence shall not be more than 'moderate' up to class 12·5 and 'slight' for classes higher than 12.5.
The common burnt clay bricks shall be classified on the basis of average compressive strength as given by
Class designation Avg compressive strength not less than (N/mm2)
35                         35
30                         30
25                         25
20                         20
17.5                        17.5
15                         15
12.5                         12.5
10                         10
7.5                         7.5
5                         5
3.5                         3.5




Cement

Cement is important for construction activity like building houses, factories, bridges, roads, airports, dams and for other commercial establishments.

This industry requires bulky and heavy raw materials like limestone, silica, alumina and gypsum. 
Coal and electrical power are needed for production and rail for transportation.

When cement is mixed with water, it becomes hard over a period of time. This is called the setting of cement.

Gypsum is usually added to cement to prevent early hardening or “flash setting”, allowing extended working time. 

Gypsum is added in cement to increases setting time of cement.

Some other type of admixtures:

Plasticizers

Plasticizers are a mixture of organic and inorganic substance which permits the reduction in W/C ratio at the same workability or ensure higher workability at the same W/C ratio.
Example:
 lignosulphate, polyglycol ester, carbohydrates, hydroxylated carboxylic acid 

superplasticizer

superplasticizer is the same as that of plasticizer in terms of their action but in chemical reaction they are different

Example: 

modified lignosulphonate, sulphonated malanie formaldehyde ( SMF ), sulphonated napthalene formaldehyde

Retarders

Retarders are the admixture that slows down the chemical reaction of hydration so that concentration can remain plastic and workable for more duration in comparison to the concentration in which retarders not added.

Example: 

Gypsum, calcium sulphate, tartaric acid, starch, sugar cellulose

Accelerators

These are the admixture which increase the rate of gain of development of strength in concrete.

Example: 

calcium chloride, silicates, flousilicate etc.

Air-entraining admixture

These are the type of admixtures that entrapped million of an air bubble in between the voids of the aggregate, which act as the flexible wall bearing that slips pass over each other thereby modified the properties of concrete with respect to workability, frost action, seggregation, bleeding.

Example: 

Natural wood resin, plant and animal fatty oil, stearic acid, oleic acid, hydrogen peroxide, aluminium powder

Thermoplastic


The material that softens when heated above the glass transition temperature or melting temperature and becomes hard after cooling is called thermoplastic.

The different types of thermoplastic are 

Acrylonitrile Butadiene Styrene (ABS),
Acetals, Acrylics, 
Cellulosics, Fluorocarbons, 
Polyamides, 
Polycarbonates, 
Polyethylene (PE),
Polypropylenes (PP), 
Polystyrenes, 
Polyvinyl Chloride (PVC) 
and Vinyls.

Polyvinyl chloride (PVC):

This insulating material is a synthetic compound. It is obtained from the polymerization of acetylene and is in the form of white powder. For obtaining this material as cable insulation, it is compounded with certain materials known as a plasticizer which are liquids with high boiling points.

Advantages:

It has high insulation resistance
Good dielectric strength
Mechanical toughness over a wide range of temperatures, hence used in the manufacture of plumbing pipes and furniture
This type of insulation is preferred over VIR in extreme environmental conditions such as in cement factories or chemical factories.



The physical property of steel such as ductility, elasticity, strength, etc are influenced by the following three factors:


i) carbon content

ii) the presence of impurities

iii) heat-treatment process

The usual composition of steel should be:


Element                Desirable/Allowable Proportion
Carbon                    0.10 to 1.1%
Silicon                    0.30 to 0.40%
Sulphur                    0.02 to 0.1%
Phosphorous            below     0.12%
Manganese            0.3 to 1.00%




There are 3 methods of Ferro cementing are as follows :

Closed Mould system :

  • Several layers of meshes are tied together against the surface of the mould which holds them in position while mortar is being filled in. The mould may be removed after curing or may remain in position as a permanent part of a finished structure.
If the mould is to be removed for reuse, releasing agent must be used.

Integrated Mould system :

  • Using minimum reinforcement any integral mould is first to be considered to act as a framework. On this mould layers of meshes are fixed on either side and plastering is done onto them from both sides. Precaution should be taken to have firm connection between the mould and the layers filled in later, so that finished product as a whole integral structural unit.

Armature Method :

  • In this method the skeleton steel is welded to the desired shape on either of sides of which are tied several layers of stretched meshes. This is strong enough, so that mortar can be filled in by pressing for one side and temporarily supporting from the other side






It provides a reliable protection. It is used to add vivid colours and durability to small crafts.



Composition of Ordinary Portland cement:

1. Lime: 62% – 67%

2. Silica: 17% – 25%

3. Alumina: 3% – 8%

4. Calcium Sulphate: 3% – 4%

5. Iron Oxide: 3% – 4%

6. Magnesia: 1% – 3%

7. Sulphur: 1% – 3%

8. Alkalis: 0.2% – 1%

From the above, the maximum percentage of chemical ingredient of cement is of lime.




Lime-Cement Mortar:

Also known as Gauged mortar.
It is made from cement and lime.
The advantages of lime-cement mortar are increased Water retentivity, workability, bonding properties and frost resistance.
This mortar gives good and smooth plaster finish and is used in buildings.
Mix proportions are given below-